Jan 19, 2025

Top 5 Signs Your Pump System Needs an Upgrade

Written by:
John Doner
Top 5 Signs Your Pump System Needs an Upgrade

1. Frequent Overload Trips

Overload trips are a telltale sign of a pump nearing the end of its life. If your system keeps shutting down due to overloads, and you’ve ruled out blockages in your discharge pipes, it could mean the pump is struggling to keep up.

Common causes include:

Excessive starts and overheating: Pumps that cycle too often can overheat, leading to higher power draw.

Locked rotor or jamming: A jammed impeller causes a spike in amperage, triggering an overload trip.

Free spinning impeller: While rare, this could occur in older systems if the impeller is missing or disconnected.

💡 Pro Tip: Regularly monitor your system’s amperage draw and consult a professional if you suspect excessive wear or jamming.

2. Repeated Pump Failures

If your pump has failed and needs replacing, don’t just swap it out blindly—investigate the underlying cause. Pumps that fail prematurely may not have been properly sized for their duty point. Oversized or undersized pumps can result in inefficiencies and shorter lifespans.

Key considerations when replacing a pump:

Duty point alignment: Ensure the pump matches the actual operational requirements, including flow rates, distance, and chamber depth.

Oversizing issues: Overly conservative designs often lead to oversized equipment that runs inefficiently and fails faster.

Warranty checks: If the pump is still under warranty, determine if improper sizing or installation caused the failure.

💡 Pro Tip: Always consult a professional to verify the sizing and design before replacing a failed pump.

3. Float Failures

Floats play a critical role in pump system operation, signaling when to start and stop pumping. Over time, floats can fail due to prolonged inactivity or heavy use.

Signs of float failure:

Infrequent operation: High-level floats that remain in one position for extended periods are more likely to fail.

Stop/start wear: While regular operation causes wear, it generally prolongs the lifespan compared to idle floats.

💡 Pro Tip: Schedule an annual inspection of all floats to ensure they’re functioning properly and replace any worn or damaged components promptly.

4. Control Panel Issues

Control panel failures can disrupt the entire pump system. While installation errors or debris inside the panel often cause immediate issues, wear and tear over time are more common culprits.

What to look for:

Magnetic motor starter wear: These are typically the first components to fail in a control panel.

Loose connections: Inspect for solid contact on all connections to prevent electrical issues.

Short circuits: Check for blown fuses or faulty relays that may require testing or replacement.

💡 Pro Tip: Regular maintenance and inspections by a qualified technician can prevent costly control panel failures and extend the life of your system.

5. Groundwater Intrusion

A compromised basin or improperly sealed system can allow groundwater to seep into the pump chamber. Over time, this can lead to increased wear on the pump, inefficiencies, and potential system failure.

Preventing groundwater issues:

Install risers or new lids: Properly graded lids and risers can keep water from entering the system.

Patch compromised tanks: Address any visible holes or cracks immediately.

Improve drainage: Ensure surrounding areas are properly graded to direct water away from the basin.

💡 Pro Tip: A small investment in maintenance or repairs now can prevent significant expenses later.

When to Upgrade Your Pump System

If you’re experiencing any of these issues, it’s time to evaluate whether an upgrade or replacement is the best course of action. Modern pump systems offer improved efficiency, reliability, and features designed to minimize wear and tear.

📞 Contact us today to schedule an inspection and let our team help you determine the best solution for your pump system. Whether it’s a simple repair or a full system upgrade, we’re here to help!